JXLQ-1000 Crawler mobile single bucket wheel

1. Applications

Track mobile single bucket wheel stacker reclaimer is widely used in large bulk cargo ports, coal storage yards of thermal power plants, large earthwork engineering sites, ore and coal raw material yards of large iron and steel companies, large coking plants, large cement plants, light industry In the storage yards of chemical industry and other departments, coal, ore, sand, coke, salt and other materials are excavated and stacked. Advanced design and manufacturing process make JXLQ-1000 Crawler mobile single bucket wheel reclaimer have outstanding performance. It is widely used in mining, coal, cement, urban waste treatment, coking, thermal power plants and metallurgical enterprises, to stack and reclaim the bulk material in stock yard. Through conveyor belts, trucks and other delivery equipment, bulk materials are transported into storage yard or other appointed place. The equipment can work continously with high efficiency.

2. Advantages

Lots of technology are adopted, such as main components structural design, the transmission unit optimization of bucket wheel drive system, automatic control technology of the bucket wheel stacker and reclaimer, on-site communication network technology, remote communication system, computer vision monitoring method, virtual prototype technology and virtual reality technology in the design of bucket-wheel stacker-reclaimer, kinematics simulation technology of luffing device, modal analysis of bucket boom frame, greatly improve the equipment application stability and operation reliability,

(1). High energy efficiency: strong continuous reclaiming capacity, wide working surface, high efficiency, fast crawler travelling speed.

(2).  Less labor required: 1~2 persons (even unmanned) can realize automatic mining.

(3).  Low energy consumption: Reclaimer’s total power is 223KW, effective power 206KW. If power supplied by external 380 volt AC, the extraction cost per cubic meter is 0.31 yuan (calculated by local electricity price 1.5 yuan/ kWh, subject to local actual rate). If use 250KW diesel generator set, the average fuel consumption is 68L/h, the extraction cost is 0.952 yuan/m³( diesel price 7 yuan/L, subject to local actual rate). Compared with traditional excavators, operating cost can be reduced by 67% under the same operation, one crawler type mobile single bucket wheel reclaimer can bear the workload of 2-10 traditional excavators, that help to save purchasing cost by 50%.

(4).  Low maintenance cost: Less wearing parts are used , such as excavating buckets, bucket teeth, idlers, etc.

(5).  Environmentally friendly: Bucket wheel excavation, excavation boom conveying system, and discharge boom conveying system all run at low speed, which cause small dust.

(6).  High reliability: The whole equipment adopts 380V AC/diesel generator set as the power source, motor and reducer are from reputable domestic brands, electrical control components, PLC, hydraulic system pumps and valves are of international brands.

(7).  Forward-looking equipment: Intelligent equipment control can realize unmanned material collection, remote monitoring on-site work conditions, remote control of equipment operation, remote monitoring of equipment operation data, and equipment failure alarm, etc. The automatic lubrication system prolongs the service life of rotating parts, thus reduces equipment failure possibility.

3. Main Parameters